A dust collector is simply a huge machine to collect tiny dirt that is present into air or gas in big industries. This way various industries collect dust and other impurities and help to increase the quality of air released.

Working and part of the dust collector

Typically, air dust collectors consist of a fan that either promotes or pulls the dusty air through some type of filtration. In the dust collector, dust in the air is accumulated on the filter and clean air is blown out of the unit. The filtration generally uses a mechanical process and, where the filter is made up of porous material like cloth, paper or fiberglass. This filter is commonly called net.

When air passes through this net, the dust particles get captured in the dust collector net. In the machining process, the dust follows along with the coolant or the cutting oil. This coolant and cutting oil is made to run over a permeable filter, usually cloth. The coolant or the cutting oil gets accumulated in the tank below the filter where the metallic dust gets accumulated on the filter. There are various models and mechanisms available in both types of filters as per their specific intended use.

Why the need for dust collector

Dust generation is one of the main problems in all kinds of industries. Through different processes, the dust is produced and is mixed with the surrounding air. In addition to this, in manufacturing industries, metallic dust is also produced by operations like grinding, buffing, drilling, milling, etc.

Both types of dust have bad effects on the human body. The dust in the air is simply breathed by the people working in the industry. This dust effects on the respiratory tract and respiratory system badly.

This dust leads to various respiratory problems. On the other hand, the dust produced through machining operations includes small metallic particles and metal chips. Along with getting this dust inhaled, it affects the skin by small cuts, diseases, irritations, etc. The metallic dust which is inhaled caused damage to the lungs, respiratory system and even to the intestine. This metal dust may lead to serious diseases. Apart from all these health hazards, the dust possible in the work environment increases the warmth of the workplace making the person restless who is working on the workstation.

Application of dust collectors:

• Sandblasting, Grit & shot blasting
• Cement companies
• Thermal Spray Booth
• Powder Coating Booth
• Metallurgical plants
• Bins & Bucket elevators
• Petroleum coke plants
• Food Processing Industry
• Paper & Pulp Industry
• Bulk powder processing industry

The Importance of Dust Collectors

1. They Improve Health and Safety

When the air is filled with dirt, dust, debris, chemicals or gasses, it can affect the lungs of anyone who breathes this air in. Not only that, but this particulate can collect on or near equipment, posing a significant fire hazard. With a dust collector, these contaminants are removed from the air, cleaning the air and improving the safety of everyone inside.

2. They Increase Productivity

When dirt, dust, and debris collect on equipment, it can make its way inside, interfering with the mechanics of the equipment. This can lead to slower machines and broken equipment. Compromised machinery constantly needs attention and repairs. Dust collectors remove this risk, allowing your machinery to work at optimal performance.

3. They Lead to Better Product Quality

With dust in the air, it can collect on products throughout the manufacturing process. This can negatively impact the quality of the finished product. Dust collectors, however, significantly reduce the dust, smoke, and fumes in the air, keeping them away from finished products and thus improving their quality and increasing customer satisfaction.

4. They Help You Meet Compliance Regulations

There are numerous laws and regulations in place for workplace safety. Some of these regulations are related to the environment and the quality of the air. Poor air quality can cost you heavily, not just in fines, but by creating potential hazards that can damage your factory or affect your employees. Factory dust collectors help you to comply with governmental regulations as well as keeping everyone (and everything) inside the building safe.

5. They Help to Ensure Happier Employees

When the air quality is bad, employees suffer. As a result, they become unhappy and start to look for employment elsewhere. Unsatisfied employees don’t work well, and high employee turnover can prove costly. Keeping the air clean and healthy with a factory dust collector improves the morale of your employees, allowing you to retain great, happy people in the workplace.