Airoshot blast is one of the best leading company of Shot blasting Machine Manufacturers in India. we are manufacturer, Supplier of all type of shot blasting machine and equipment which is used in shot blasting & Sandblasting.
What is Shot Blasting Machine
The shot blasting machine is an equipment that is specially designed and produced for individual customer requirements. This machine is used for cleaning composition steel that strongly blasts the original position steel parts to separate the surface rust, welding slag, and scale, corrosion prevention effect and making it show a uniform metal color with improved coating quality.
The shot blasting machine is composed of a former secondary chamber, roller conveyor mechanism projectile cycle apparatus, dust removal system, maintenance platforms, and electrical control system components.
Shot Blasting Machine parts
The shot blasting machine mainly consists of six basic parts:
- Blast wheel,
- Cabinet,
- Work handling mechanism,
- Elevator,
- Separator,
- Dust collector.
Blast Wheel: Wheel is the heart of every centrifugal shot-blasting machine. Many wheels are installed in the machine depends on the type of metal need to be shot blasted. Meanwhile, the Efficiency and cleaning effect depends to a great extent on the quality of the wheel and its components.
Cabinet: it is also an essential part of shot blasting machines. The high speed of abrasive particles is involved in the shot blasting operation that must be treated in closed and vibration-free. Meanwhile, the cabinet made of strong steel, lined with wear-resistant alloy planes that ensure safe performance.
Elevator: At the time of shot blasting usually abrasives are produced at the bottom of the cabinet. Meanwhile, the screw conveyor to the base of the elevator and carries abrasives to the separator.
Separator: Separator helps to refine the particulars before abrasives enter into the blast wheel, these have to be cleaned of all contaminants and the air separator assures abrasives entrance during the operation.
Dust controller: It is the most important features of the filtration. It recovers dust-laden air from the separator and cabinet purifying system. Apart from it, the dust controller discharges clean air into the atmosphere for a pollution-free environment in the working area. So, we can say it is environmentally friendly and secures the health of the employees.
Work Handling: There are many systems that exist for conducting the parts of the shot blasting machine. It depends on the type, size, and quality of the items that need to be shot blasted.
Different machines are used for different purposes like table type machine is used for heavy components and portable air operated machine is used for cleaning casting.
The number of wheels installed in the machine depends on the type of job to be shot blasted and the rate of work. The role of shot also depends on work For example A smaller size steel shot can be used to produce smooth polished surfaces while a large shot can be used to remove heavy flash. In most industries shot blasting works by using a wheel with paddle-type blades that propel steel shot at the surface with high velocity.
Shot Blasting Machine Dust Collector
This entire process is done in an enclosed chamber that separates the dust which is sent to a separate dust collector. This entire process is regulated by many factors such as shot impact force, size of shot, rate of machine level and concentration used. Sand Blast machines are used in welded construction industries by facility owners for cleaning, controlling of corrosion and providing surfaces.
Blasting is a very diverse application containing wheel blasters, air blasters, cabinet blasters and shot blasting. The abrasive media also varies widely from sand, steel, plastic, slag, and various shot. The basic function of Dust Collector is to recover the unused shots and fine dust particles for the chamber or room.
The shot blasting machine has a complete range of Dust Collector which is efficient, rugged and durable with minimum maintenance requirements. We offer only the highest quality products backed by superior technology and outstanding technical support creating considerable added value to the customers. Our product line involves woodworking, high-static-pressure, and portable dust collectors. Our products are used in automotive, medical, wood, fiberglass and other manufacturers.
Advantage of Shot Blasting Machine:
- The use of three-dimensional designs for shot blasting machines by the company department for avoiding any possible defects and omissions in the design.
- Each year more than hundreds of roller cover shot blasting machine is manufactured in the industry fields because of its great product design.
- Clients are provided integrated one-stop service with the main designers as the head of the entire project who have been responsible for the design of the product quality, production process, delivery, installation, and the after-sales service, etc.
- It cleans and descales surfaces
- Adds texture to enhance paint adhesion
- Properly reduces maintenance costs by increasing coating life
Features of the Shot Blasting Process:
- Higher efficiency with special impeller construction where the blasting efficiency reaches 16-19 kg per min x kw.
- It provides a protective liner and sealing as the top cover has a cast iron and is wearable rubber with two layers protecting and sealing it.
- Lower noise because the blast wheel bottom has a cushioning rubber that decreases the vibration.
- The runner wheel uses 40 cr material carburized and satisfied. After it has been processed the runner requires to under the balance detection process.
- To maintain precision and great balance when the rotation takes place at a high speed, all key machining parts are done by the CNC center.
- The present eight blades of the machine are very easy to remove, it only requires 5 to 10 minutes for the removal of the 8 pieces, at the same time the abrasion status of the impeller and Material of blades, control cage, the impeller is high chrome alloy, which has long service life can be checked.
- The difference between the weight of each piece of the blade is lesser than 8 grams, this maintains the well-balanced performance of the wheels.
- It uses two dish impeller wheels that are short and have high throw ability.
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